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The bag filter is a dry dust filter device. It is suitable for capturing fine, dry, non-fibrous dust. The filter bag is made of textile filter cloth or non-woven felt, and uses the filter function of the fiber fabric to filter the dusty gas. When the dusty gas enters the bag filter, the dust with large particles and large specific gravity is When the air containing fine dust passes through the filter material, the dust will be blocked and the air will be purified. Sometimes bag filter also serves the function of finished product collecting, for example in our Tongli cement grinding plant, after the material is being ground by the vertical roller mill, it is first filtered out by the powder separator, and then the finished product powder is collected by the bag filter.
The bag filter is a dry dust filter device. It is suitable for capturing fine, dry, non-fibrous dust. The filter bag is made of textile filter cloth or non-woven felt, and uses the filter function of the fiber fabric to filter the dusty gas. When the dusty gas enters the bag filter, the dust with large particles and large specific gravity is When the air containing fine dust passes through the filter material, the dust will be blocked and the air will be purified. Sometimes bag filter also serves the function of finished product collecting, for example in our Tongli cement grinding plant, after the material is being ground by the vertical roller mill, it is first filtered out by the powder separator, and then the finished product powder is collected by the bag filter.
The bag filter is composed of controller, control valve, electromagnetic pulse valve, spray pipe, airbag and protection device. The controller is an important control device of the pulse bag filter. Customers can adjust its pulse period and pulse width to ensure the normal operation of the dust collector. The quality of the controller is related to the dust removal effect of the dust collector. Control valves are used to open and close or switch air paths. The electric pulse instrument uses a solenoid valve, which is the control valve of the injection system of the electric pulse bag filter.
Upper chamber: The bag filter is mainly composed of an upper cover plate and a static air outlet. Small pulse bag filter generally adopts single-layer cover plate, and large pulse bag filter generally adopts double-layer cover plate. The dust collector is in a negative pressure state, the sealing surface is tight, and the sealing effect is good.
Middle chamber: The bag filter is mainly composed of a flower plate, a dust filter bag, a filter bag holder and a Venturi tube. The dust filter bag is ideally matched with the flower plate, the filter bag will not leak when it is working, and it is convenient and quick to disassemble. The dust removal rack is made of carbon steel with a smooth surface and no burrs. It is made of self-assembly lines, and all welding points and melting points are very strong. The dust removal frame can be galvanized, plastic sprayed and silicone treated according to the customer's working conditions.
Lower chmaber: The bag filter is composed of air inlet, outriggers, ash discharge device and inspection door. The ash discharge device can be correctly selected according to technical parameters such as dust capacity, weight, temperature and pressure of the outlet material, viscosity, and corrosion.
Ash spraying system:
Control unit: The bag filter is controlled by the micro computer algorithm, the function of the control unit is to control the parameters of the bag filter, for example the air volume, the spray period, open and close of the solenoid valve, etc.
Stable performance: Insensitive to the characteristics of dust, not affected by dust and resistance.
Environment friendly: Dust is easy to deal with. The bag filter is a kind of dry purification equipment. The bag filter does not need water, so there is no problem of sewage treatment and mud treatment.
High Efficiency: The dust removal efficiency of the bag filter is very high. The bag filter can capture fine dust with a particle size greater than 0.3 microns, and the dust removal efficiency can reach more than 99%, and it has a high classification efficiency for fine dust with submicron particle size.
Versatility: The bag filter can handle a wide range of air volume, which can not only be used for the flue gas dust of industrial furnaces, but also reduce the emission of air pollutants.
Heat-resistant: When using glass fiber, polytetrafluoroethylene, P84 and other high temperature resistant filter materials, it can operate under high temperature conditions above 200 °C.
Flexibility: The bag filter is very flexible to use and can be placed indoors directly. The air volume can be processed from hundreds of cubic meters per hour to hundreds of thousands of cubic meters per hour.
Compact struture: The structure of the bag filter is relatively simple, the operation is relatively stable, the initial investment is small, and the maintenance is also very convenient. Therefore, the bag filter is widely used and can be used to eliminate dust pollution and improve the environment.
Specification: | Air volume(m3/h) | Filter area: (m2) | Emission:(mg/Nm3) | Weight: (tons) | Capacity: (t/d) |
PPF390-3 | 60000 | 1170 | ≤50 | 22 | 400 |
PPF390-4 | 85000 | 1560 | ≤50 | 47 | 600 |
PPF420-7 | 160000 | 2940 | ≤50 | 95 | 800 |
PPF420-9 | 200000 | 3780 | ≤50 | 115 | 1000 |
PPF450-2x5 | 250000 | 4500 | ≤50 | 145 | 1200 |
PPF450-2x6 | 300000 | 5400 | ≤50 | 165 | 1500 |
PPF450-2x8 | 400000 | 7200 | ≤50 | 185 | 2000 |
PPF450-2x10 | 480000 | 9000 | ≤50 | 205 | 2500 |
PPF450-2x12 | 550000 | 10800 | ≤50 | 230 | 3000 |
Note: * Capacity may vary according to specific material.
Modern intelligent processing base integrating R&D, production and sales.
Zhejiang Tongli Heavy Machinery Manufacturing Co., Ltd (Formerly known as Tongxiang Coal&Mining Machinery Factory) established in year 1958 is a member of the Chinese National Building Material Machinery Association. Tongli is on the vendor list of designated production enterprise of the Ministry of Coal Industry. ISO9001、ISO14001、ISO45001 certified, accredited as High-tech & new technology enterprise of Zhejiang Province. With 65+ years of experience, Tongli has earned first class R&D and manufacturing capabilities, dedicated to provide satisfactory manufacturing equipments for global customers.
After years of development, there are more than 650+ sets of heavy machinery manufacturing equipments in our workshop, some of them are as follows:
65+ Years of Experience Founded in 1958 Tongli is a leading company specialized in the design and manufacture of complete dedusting systems in the global market. | Versatility Tongli grate cooler can handle a wide range of materials, including raw materials, cement clinker, and additives, making is highly versatile for different cement production. | Patented Design Tongli held independent intellectual property rights, developed core technologies of mechanical, and electrical systems provide high reliability at all events. | Reliability Tongli pulse jet bag filter system, its quality is time proven and well recognized by global customers, the shell is made of high quality carbon steel sometimes even stainless steel, adopt automatic self-cleaning mechanism. |
What is difference between bag filter and cyclone dust collector?
In terms of the performance of the dust collector, the dust removal efficiency of the bag filter is better than that of the cyclone dust collector. The dust removal efficiency of the bag filter can reach 99.99%, and the cyclone dust collector generally does not exceed 95%. From the perspective of the final dust removal effect, the bag filter has an advantage.
The operating temperature is different: the temperature range of the cyclone tube is very wide, and it can be used under the working condition of more than 300 degrees Celsius, while the bag filter cannot be used under ultra-high temperature due to the limitation of the material of the bag. Sometimes they are used in combination. For example, in the biomass power generation industry, the effect of flue gas dust removal is generally better after cyclone first-stage dust removal.
The main working principle of the cyclone dust collector is to rotate the flue gas and generate centrifugal force inside it, and use the centrifugal force to separate solid substances such as dust and particles in the flue gas from gaseous substances to achieve the purpose of purification. The cyclone dust collector has high purification efficiency and can effectively remove dust, particles, smoke and other harmful substances in the flue gas. It is suitable for occasions with large air flow and high dust concentration. The cyclone dust collector has the ability to deal with atmospheric flow and high dust concentration. Low maintenance costs. The invention has simple structure, easy maintenance and low use cost.
The bag filter is a dry dust filter. Suitable for collecting fine, dry, non-fibrous dust. The filter bag is made of woven filter cloth or non-woven felt, which uses the filtering effect of fiber fabric to filter dusty gas. When the dusty gas enters the bag filter, the dust with large particles and specific gravity will settle down and fall into the ash hopper. When the gas containing finer dust passes through the filter material, the dust will be trapped and the gas will be purified.